Grade index · GSC 1.0/0.5 to GHW 425/120
Heat shrink tubing: every wall grade and ratio in one index
Fifteen series between 0.5 mm and 120 mm recovered ID and between 0.28 mm and 7.5 mm recovered wall, sorted by what the tube has to close down onto.
Three axes, and the order to fix them in
Fix wall class from the voltage and the mechanical duty. Fix ratio from how far the tube has to close. Fix lining last, from whether the joint has to stay dry. Nothing else in the range is a variable.
Thin wall recovers at 0.28 mm to 1.27 mm and is rated to 3.3 kV at most. Medium wall, GMW, recovers at 1.5 mm to 3.5 mm and insulates connectors on low-voltage terminations and straight-through joints to 3.3 kV. Heavy wall, GHW, recovers at 2.4 mm to 4.5 mm and is the mechanical protection and outer seal on a buried joint to 36 kV. Both conform to IEC 60684-3-247.
Ratio decides how much of one part number's range you can spend. 2:1 on GSC, GLC and the vented GLC-SV. 3:1 on GLC3, GSC 3X, GMW, GHW and the main GDW chart. 4:1 on the second GDW chart and on the GDWH harness grade. 5:1 on GMW 5x, which takes 160 mm supplied down to 32 mm recovered in a single size. Ratio is worked through at shrink ratio explained.
Bare tube insulates and nothing more. Hot-melt adhesive seals: GDW and GDWH carry it as standard, GMWR and GHWR are co-extruded with it, and GMW, GHW and GMW 5x list it as an option against IP68. Semi-conductive lining does neither job. It grades a field, and it belongs inside a joint.
GDLT, semi-conductive GCT and anti-tracking GAT are for the inside of an MV joint and the surface of an outdoor termination, to 36 kV. They are not general insulation. On the same 30 mm supplied ID, GDLT 30/11 recovers to a 5.0 mm wall where GLC 30.0/15.0 recovers to 0.87 mm, and the GDLT leaves a semi-conductive surface where a control cable wants none.
This index covers extruded tube. Moulded boots, breakouts, shrouds, end caps and jointing kits are a different geometry, indexed by the same publisher at cablebreakoutboots.com; the point at which a tube stops being the right answer is set out at tube or moulded shape. One extruded grade has no page here: GRT red insulation tube, for build-up insulation inside MV power cable joints, published in standard, heavy wall and extra heavy wall charts. Its listing is the manufacturer's.
Fifteen series, one row each
Read the recovered ID column first. That is the number the job hands you; supplied ID only says what the tube will pass over on the way there. Every row here is expanded size by size on the size chart.
| Series | Supplied ID (mm) | Recovered ID (mm) | Recovered wall (mm) | Ratio | What it is for |
|---|---|---|---|---|---|
| GSC · GSC/YG | 1.0–100.0 | 0.5–50.0 | 0.28–1.27 | 2:1 | Flame-retardant thin wall: harnessing, in-line components, colour coding, yellow/green earth lead |
| GSC 3X | 1.5–100.0 | 0.5–33.0 | 0.45–2.60 | 3:1 | The 3:1 thin wall that keeps the 3.3 kV rating and the VW-1 flame test |
| GLC | 6.0–100.0 | 3.0–50.0 | 0.56–1.27 | 2:1 | Plain black thin wall to 3.3 kV: light harnessing and switchgear connections |
| GLC3 | 1.5–39.0 | 0.5–13.0 | 0.45–1.15 | 3:1 | Commercial-grade thin wall to 600 V, specified for tunnels and mines |
| GLC-SV | 20.0–70.0 | 10.0–35.0 | 0.78–1.10 | 2:1 | Vented thin wall: recovers wrinkle-free over bends and threaded fasteners without grease |
| GMW | 10–425 | 3–120 | 1.5–3.5 | 3:1 | Medium wall: connector insulation on LV terminations and straight joints to 3.3 kV |
| GHW | 12–425 | 3–120 | 2.4–4.5 | 3:1 | Heavy wall: mechanical protection and outer seal on underground joints to 36 kV |
| GMWR | 12–130 | 3–36 | 1.5–3.0 | Co-extruded, high ratio | Adhesive-lined medium wall: waterproof sealing on terminations, joints, pipes and pipe connections |
| GHWR | 12–140 | 3–42 | 2.2–4.2 | Co-extruded, high ratio | Adhesive-lined heavy wall: CATV and CCTV plant, control-cable splicing joints |
| GMW 5x | 30–160 | 6–32 | 4.3–5.0 | 5:1 | One size across a connector, its back shell and the cable behind it |
| GDW | 3.0–50.0 | 1.0–17.0 | 0.9–2.4 including adhesive | 3:1 and 4:1 | Dual wall: splice and harness sealing where the adhesive, not the tube, is the seal |
| GDWH | 5.75–18.30 | 1.25–4.35 wire, 2.65–7.40 splice | 0.60–0.90 minimum | 4:1 | Harness dual wall: one part sealing over a crimped or welded splice and the wire either side |
| GDLT | 30–120 | 11–45 | 5.0–7.5 | Not stated | Double layer: insulating inner, semi-conductive outer, inside joints to 36 kV |
| GCT | 30–180 | 10–55 | Not published | Not stated | Semi-conductive screening over the built-up insulation on a connector, to 36 kV |
| GAT · GAT HW | Not published | Not published | Not published | Not stated | Anti-tracking surface for MV joints and terminations to 36 kV |
Where the published record stops
Three cells above are blank for a reason. GAT and GAT HW are named as a normal-wall and a heavy-wall selection chart, but no GAT dimension appears on the manufacturer's page or in the datasheet text available to us. GCT is given as a range, GCT 30/10 through GCT 180/55, with no recovered wall against it. And no source states a shrink ratio for GDLT, GCT or GAT, so do not back-calculate one from D and d: recovered ID is a maximum, supplied ID a minimum, and the quotient is not the rating. Ask for all three in writing before a drawing quotes a size.
Six grades, six pages
Each grade below carries its full published chart on its own page. Pick on recovered ID first, then on the column that separates it from the grade next to it.
Thin wall — GSC, GSC 3X, GLC, GLC3, GLC-SV
GSC 1.0/0.5 to 100/50.0 at 2:1 is the widest of the five charts, and GLC repeats it from 6.0/3.0 up in black only. Voltage separates the rest: GSC and GLC are rated 3.3 kV, GLC3 is 600 V, and GSC 3X is the only 3:1 thin wall that keeps 3.3 kV.
Medium and heavy wall — GMW, GHW
Both conform to IEC 60684-3-247 and both are carbon-black loaded against UV. GMW insulates connectors to 3.3 kV; GHW seals and mechanically protects a buried straight-through joint to 36 kV. Maximum cut length on either is 1200 mm. A flame-retardant sheet publishes its own chart, GMW 10/4-FR to 180/60-FR and GHW 12/5-FR to 180/60-FR: same supplied IDs, larger recovered IDs, so an FR substitution changes the fit.
Adhesive-lined — GDW, GDWH, GMWR, GHWR
Here the adhesive is the product. GDW co-extrudes polyolefin over hot-melt in nine sizes at 3:1 and three more at 4:1; GDWH takes the harness case at 4:1 with separate wire and splice diameters. GMWR and GHWR put the same lining under a medium or heavy wall for terminations, joints and pipework. The seal is the melt flowing round the connection, not the tube gripping it.
5:1 — GMW 5x
Eleven sizes, GMW 5x 30/6 to 160/32, recovered wall 4.3 mm to 5.0 mm. Built for the step from a connector body down to the cable behind it. Adhesive is optional and takes it to IP68; the order code carries A for adhesive and U for none.
Screening — GDLT, GCT, GVOT
GDLT co-extrudes a 20 kV/mm insulating inner with a semi-conductive outer at 1 x 10³ Ohm.cm, in eight sizes from 30/11 to 120/45. GCT screens the built-up insulation over a connector, GCT 30/10 through GCT 180/55. GVOT carries an integrated varistor stress-control system in six sizes, 30/15 to 85/42, normally supplied as part of a termination rather than bought loose.
Anti-tracking — GAT, GAT HW
Non-tracking cross-linked polyolefin for MV joints and terminations to 36 kV, halogen free, flame retardant and weather resistant, under Technical Qualification Report QR 1021. A normal-wall and a heavy-wall chart are both named; neither is printed.
Two issues of the thin-wall datasheet rate GSC differently
The sheet published as Heat-Shrink-Thin-Wall-Tubes.pdf rates GSC for electrical insulation up to 3.3 kV and cites UL 224 file E328193. A second issue rates the same series up to 600 volts and cites file E328538, which is the number in the company's own certification timeline. GLC's separate sheet says 3.3 kV. The charts differ as well: the second issue adds GSC 3.5/1.7, 9.0/4.5, 12.0/6.0, 22.0/11.0 and 76.0/38.0, drops 60.0/30.0, 70.0/35.0 and 80.0/40.0, which is where the 1.27 mm wall lives, and carries GDW out to 100/34 where the GDW sheet stops at 50/17. Specify against the issue you were actually sent, and have its date confirmed in writing before a panel drawing quotes a voltage.
Continuous temperature limit by grade
| Grade | Continuous temperature limit | Test method |
|---|---|---|
| GSC · GSC/YG thin wall | -55 °C to +125 °C | IEC 216 |
| GSC 3X thin wall, 3:1 | -55 °C to +125 °C | IEC 216 |
| GLC thin wall | -55 °C to +125 °C | IEC 216 |
| GLC3 commercial thin wall | -55 °C to +125 °C | IEC 216 |
| GLC-SV vented thin wall | -40 °C to +125 °C | IEC 216 |
| GMW medium wall | -40 °C to +110 °C | IEC 216 |
| GHW heavy wall | -40 °C to +110 °C | IEC 216 |
| GMW 5x high ratio | -40 °C to +110 °C | IEC 216 |
| GMWR · GHWR co-extruded, outer wall | -55 °C to +125 °C | IEC 216 |
| GDW dual wall, outer wall | -55 °C to +125 °C | IEC 216 |
| GDWH harness dual wall | -55 °C to +125 °C | IEC 216 |
| GDLT double layer, both layers | -40 °C to +100 °C | IEC 216 |
Each figure is taken from that grade's own datasheet rather than averaged across the family, because the spread is 15 °C at the cold end and 25 °C at the hot end. Shrink temperature is published only for the heavier families: 125 °C for GMW, GHW and GMW 5x, and 135 °C for GDLT, whose sheet also gives 100 °C minimum shrink and 130 °C minimum full shrink.
The rest of the reference
Four pages that change the answer, and three that send you somewhere else.
- Heat shrink size chartEvery GLC, GSC, GDW, GDWH, GMW 5x and GLC-SV row, supplied ID against recovered ID and wall.
- Shrink ratio explainedWhat 2:1, 3:1, 4:1 and 5:1 buy, and what each one costs you in recovered wall.
- The standards on the datasheetWhat IEC 60684-3-247, UL 224 VW-1, ASTM D2671 and IEC 216 actually test.
- Why a recovered tube failsFive faults, and the sizing or heating decision behind each one.
- Tube or moulded shapeThe geometries an extruded tube cannot recover onto without creasing.
- Heat shrink or cold shrinkTwo recovery mechanisms. One needs a gun on site; the other needs none.
- Cold shrinkThe EPDM and silicone half of the same dimensional problem.
Questions this index gets asked
GLC or GSC — they look like the same chart?
GLC3 or GSC 3X, if the job needs 3:1 in a thin wall?
Which grades take a hot-melt adhesive lining?
Does one 5:1 tube replace two 3:1 sizes?
Can a thin wall tube be used at 11 kV if it is doubled up?
Send the recovered ID, not the part number
Four numbers settle the grade in one reply: the diameter the tube must close down onto, the largest diameter it must pass over, the voltage, and whether the joint has to stay dry. Add the cut length if it matters, because 1200 mm is the ceiling on GMW and GHW.